Bioreactor system for Janssen Johnson & Johnson COVID-19 vaccine production

Bioreactor system for Janssen Johnson & Johnson COVID-19 vaccine production Bioreactor system for Janssen Johnson & Johnson COVID-19 vaccine production Bioreactor system for Janssen Johnson & Johnson COVID-19 vaccine production Bioreactor system for Janssen Johnson & Johnson COVID-19 vaccine production Bioreactor system for Janssen Johnson & Johnson COVID-19 vaccine production Bioreactor system for Janssen Johnson & Johnson COVID-19 vaccine production

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License this image for commercial use at Science and Society Picture Library

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Creative Commons LicenseThis image is released under a CC BY-NC-SA 4.0 Licence

Buy this image as a print 

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License this image for commercial use at Science and Society Picture Library

License

Creative Commons LicenseThis image is released under a CC BY-NC-SA 4.0 Licence

Buy this image as a print 

Buy

License this image for commercial use at Science and Society Picture Library

License

Creative Commons LicenseThis image is released under a CC BY-NC-SA 4.0 Licence

Buy this image as a print 

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License this image for commercial use at Science and Society Picture Library

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Creative Commons LicenseThis image is released under a CC BY-NC-SA 4.0 Licence

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License this image for commercial use at Science and Society Picture Library

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Science Museum Group
© The Board of Trustees of the Science Museum

Science Museum Group
© The Board of Trustees of the Science Museum

Science Museum Group
© The Board of Trustees of the Science Museum

Science Museum Group
© The Board of Trustees of the Science Museum

Science Museum Group
© The Board of Trustees of the Science Museum

Science Museum Group
© The Board of Trustees of the Science Museum

Biostat® bioreactor system, consisting of control panel, type BB-8803052, made in Germany, and rocking panel, made in Switzerland, with Flexsafe® cell bags and connecting wires, made by Satorius Stedim Biotech, used for growing PER.C6 cells for the early production of the Janssen Johnson & Johnson COVID-19 vaccine, 2020-2021

Wave-mixed bioreactors like this one consist of a “pillow-like” culture bag, which sits on a platform with a rocking motion to create a wave for mixing and bubble-free liquids to provide an environment to grow cells and microorganisms. This bioreactor was essential in the early production of the Janssen Johnson & Johnson COVID-19 vaccine to produce their vaccines for phase 1, 2 and 3 clinical trials and emergency use batches to start 50 litre vaccine production.

The vaccine uses a deactivated human common cold virus, known as an adenovirus, to deliver the genetic code for the coronavirus (SARS-CoV-2), spike protein. This is a protein on the SARS-CoV-2 virus which it needs to enter our cells. Later, if the person comes into contact with the COVID-19 virus, the person’s immune system will recognise the spike protein on the virus and be ready to defend the body against it. The adenoviruses are grown in the PER.C6 cell line, derived from human embryonic retinal cells. For 7 days the cells grown until there are sufficient cells to start the cell expansion process in another bioreactor which takes a further 10 days. Another 3 days are needed to cultivate the adenoviruses. The PER.C6 cells are filtered out and removed during vaccine manufacturing.

Drawing on decades long work, researchers at Beth Israel Deaconess Medical Center, worked with Janssen Vaccines, a subsidiary company of Johnson and Johson, to rapidly identify possible candidates for a COVID-19 vaccine in January 2020. After much testing the AD26.COV2.S candidate went into small scale production in Leiden, Netherlands, for further testing and clinical trials. Within 13 months, their single dose vaccine was approved for emergency use in the United States for over 18s in February 2021. In total ,103 countries approved the use of Johnson & Johnson’s vaccine, known by the brand name Jcovden.

Details

Category:
Public Health & Hygiene
Object Number:
2022-1076
Materials:
metal, plastic and electronic components
Measurements:
control panel: 740 mm x 550 mm x 320 mm,
bioreactor: 560 mm x 700 mm x 600 mm,
type:
bioreactor

Parts

Rocking panel from bioreactor used during manufacture of the Janssen, Johnson & Johnson COVID-19 vaccine

Rocking panel from bioreactor used during manufacture of the Janssen, Johnson & Johnson COVID-19 vaccine

Rocking panel, with Flexsafe® cell bags, part of Biostat® bioreactor system, made by Satorius Stedim Biotech, used for growing PER.C6 cells for the early production of the Janssen Johnson & Johnson COVID-19 vaccine, 2020-2021

More

Wave-mixed bioreactors like this one consist of a “pillow-like” culture bag, which sits on a platform with a rocking motion to create a wave for mixing and bubble-free liquids to provide an environment to grow cells and microorganisms. This bioreactor was essential in the early production of the Janssen Johnson & Johnson COVID-19 vaccine to produce their vaccines for phase 1, 2 and 3 clinical trials and emergency use batches to start 50 litre vaccine production.

The vaccine uses a deactivated human common cold virus, known as an adenovirus, to deliver the genetic code for the coronavirus (SARS-CoV-2), spike protein. This is a protein on the SARS-CoV-2 virus which it needs to enter our cells. Later, if the person comes into contact with the COVID-19 virus, the person’s immune system will recognise the spike protein on the virus and be ready to defend the body against it. The adenoviruses are grown in the PER.C6 cell line, derived from human embryonic retinal cells. For 7 days the cells grown until there are sufficient cells to start the cell expansion process in another bioreactor which takes a further 10 days. Another 3 days are needed to cultivate the adenoviruses. The PER.C6 cells are filtered out and removed during vaccine manufacturing.

Drawing on decades long work, researchers at Beth Israel Deaconess Medical Center, worked with Janssen Vaccines, a subsidiary company of Johnson and Johson, to rapidly identify possible candidates for a COVID-19 vaccine in January 2020. After much testing the AD26.COV2.S candidate went into small scale production in Leiden, Netherlands, for further testing and clinical trials. Within 13 months, their single dose vaccine was approved for emergency use in the United States for over 18s in February 2021. In total ,103 countries approved the use of Johnson & Johnson’s vaccine, known by the brand name Jcovden.

Measurements:
overall: 490 mm x 810 mm x 595 mm,
Materials:
metal (unknown) and plastic (unidentified)
Object Number:
2022-1076/1
type:
bioreactor
Wires from bioreactor system used during manufacture of the Janssen, Johnson & Johnson COVID-19 vaccine

Wires from bioreactor system used during manufacture of the Janssen, Johnson & Johnson COVID-19 vaccine

Wires from Biostat® bioreactor system, made by Satorius Stedim Biotech, used for growing PER.C6 cells for the early production of the Janssen Johnson & Johnson COVID-19 vaccine, 2020-2021

More

Wave-mixed bioreactors like this one consist of a “pillow-like” culture bag, which sits on a platform with a rocking motion to create a wave for mixing and bubble-free liquids to provide an environment to grow cells and microorganisms. This bioreactor was essential in the early production of the Janssen Johnson & Johnson COVID-19 vaccine to produce their vaccines for phase 1, 2 and 3 clinical trials and emergency use batches to start 50 litre vaccine production.

The vaccine uses a deactivated human common cold virus, known as an adenovirus, to deliver the genetic code for the coronavirus (SARS-CoV-2), spike protein. This is a protein on the SARS-CoV-2 virus which it needs to enter our cells. Later, if the person comes into contact with the COVID-19 virus, the person’s immune system will recognise the spike protein on the virus and be ready to defend the body against it. The adenoviruses are grown in the PER.C6 cell line, derived from human embryonic retinal cells. For 7 days the cells grown until there are sufficient cells to start the cell expansion process in another bioreactor which takes a further 10 days. Another 3 days are needed to cultivate the adenoviruses. The PER.C6 cells are filtered out and removed during vaccine manufacturing.

Drawing on decades long work, researchers at Beth Israel Deaconess Medical Center, worked with Janssen Vaccines, a subsidiary company of Johnson and Johson, to rapidly identify possible candidates for a COVID-19 vaccine in January 2020. After much testing the AD26.COV2.S candidate went into small scale production in Leiden, Netherlands, for further testing and clinical trials. Within 13 months, their single dose vaccine was approved for emergency use in the United States for over 18s in February 2021. In total ,103 countries approved the use of Johnson & Johnson’s vaccine, known by the brand name Jcovden.

Materials:
metal (unknown) and plastic (unidentified)
Object Number:
2022-1076/2
type:
wires
Bioreactor control panel

Bioreactor control panel

Control panel, type BB-8803052, part of Biostat® bioreactor system, made in Germany, made by Satorius Stedim Biotech, used for growing PER.C6 cells for the early production of the Janssen Johnson & Johnson COVID-19 vaccine, 2020-2021

More

Wave-mixed bioreactors like this one consist of a “pillow-like” culture bag, which sits on a platform with a rocking motion to create a wave for mixing and bubble-free liquids to provide an environment to grow cells and microorganisms. This bioreactor was essential in the early production of the Janssen Johnson & Johnson COVID-19 vaccine to produce their vaccines for phase 1, 2 and 3 clinical trials and emergency use batches to start 50 litre vaccine production.

The vaccine uses a deactivated human common cold virus, known as an adenovirus, to deliver the genetic code for the coronavirus (SARS-CoV-2), spike protein. This is a protein on the SARS-CoV-2 virus which it needs to enter our cells. Later, if the person comes into contact with the COVID-19 virus, the person’s immune system will recognise the spike protein on the virus and be ready to defend the body against it. The adenoviruses are grown in the PER.C6 cell line, derived from human embryonic retinal cells. For 7 days the cells grown until there are sufficient cells to start the cell expansion process in another bioreactor which takes a further 10 days. Another 3 days are needed to cultivate the adenoviruses. The PER.C6 cells are filtered out and removed during vaccine manufacturing.

Drawing on decades long work, researchers at Beth Israel Deaconess Medical Center, worked with Janssen Vaccines, a subsidiary company of Johnson and Johson, to rapidly identify possible candidates for a COVID-19 vaccine in January 2020. After much testing the AD26.COV2.S candidate went into small scale production in Leiden, Netherlands, for further testing and clinical trials. Within 13 months, their single dose vaccine was approved for emergency use in the United States for over 18s in February 2021. In total ,103 countries approved the use of Johnson & Johnson’s vaccine, known by the brand name Jcovden.

Measurements:
overall: 725 mm x 465 mm x 642 mm,
Materials:
metal (unknown) , plastic (unidentified) and glass
Object Number:
2022-1076/3
type:
control panel