10 litre cell expansion bioreactor used in the production of the Janssen Johnson & Johnson COVID-19 vaccine

Benchtop Biostat® B-DCU II fermenter/bioreactor, consisting of BioPAT DCU Tower display panel, Biostat® B-DCU II control panel, 10 litre Univessel® Glass flask and rubber mat made by Satorius Stedim Biotech, used for as cell expansion bioreactor or as virus production bioreactor for the early production of the Janssen Johnson & Johnson COVID-19 vaccine, 2020-2021

This bioreactor was essential in the early production of the Janssen Johnson & Johnson COVID-19 vaccine to produce their vaccines for phase 1, 2 and 3 clinical trials and emergency use batches to start 50 litre vaccine production.

The vaccine uses a deactivated human common cold virus, known as an adenovirus, to deliver the genetic code for the coronavirus (SARS-CoV-2), spike protein. This is a protein on the SARS-CoV-2 virus which it needs to enter our cells. Later, if the person comes into contact with the COVID-19 virus, the person’s immune system will recognise the spike protein on the virus and be ready to defend the body against it. The adenoviruses are grown in the PER.C6 cell line, derived from human embryonic retinal cells. For 7 days the cells grown until there are sufficient cells to start the cell expansion process in another bioreactor which takes a further 10 days. Another 3 days are needed to cultivate the adenoviruses. The PER.C6 cells are filtered out and removed during vaccine manufacturing.

Drawing on decades long work, researchers at Beth Israel Deaconess Medical Center, worked with Janssen Vaccines, a subsidiary company of Johnson and Johson, to rapidly identify possible candidates for a COVID-19 vaccine in January 2020. After much testing the AD26.COV2.S candidate went into small scale production in Leiden, Netherlands, for further testing and clinical trials. Within 13 months, their single dose vaccine was approved for emergency use in the United States for over 18s in February 2021. In total ,103 countries approved the use of Johnson & Johnson’s vaccine, known by the brand name Jcovden.

Details

Category:
Public Health & Hygiene
Object Number:
2022-1077
Materials:
metal (unknown), plastic (unidentified), glass and rubber (unidentified)
Measurements:
bioreactor: 780 mm x 410 mm x 370 mm,
control panel and screen: 820 mm x 400 mm x 530 mm,
glass container: 600 mm 350 mm,
type:
bioreactor

Parts

Control Panel for cell expansion bioreactor used in the production of the Janssen Johnson & Johnson COVID-19 vaccine

Biostat® B-DCU II control panel, used for as cell expansion bioreactor or as virus production bioreactor for the early production of the Janssen Johnson & Johnson COVID-19 vaccine, 2020-2021

More

This bioreactor was essential in the early production of the Janssen Johnson & Johnson COVID-19 vaccine to produce their vaccines for phase 1, 2 and 3 clinical trials and emergency use batches to start 50 litre vaccine production.

The vaccine uses a deactivated human common cold virus, known as an adenovirus, to deliver the genetic code for the coronavirus (SARS-CoV-2), spike protein. This is a protein on the SARS-CoV-2 virus which it needs to enter our cells. Later, if the person comes into contact with the COVID-19 virus, the person’s immune system will recognise the spike protein on the virus and be ready to defend the body against it. The adenoviruses are grown in the PER.C6 cell line, derived from human embryonic retinal cells. For 7 days the cells grown until there are sufficient cells to start the cell expansion process in another bioreactor which takes a further 10 days. Another 3 days are needed to cultivate the adenoviruses. The PER.C6 cells are filtered out and removed during vaccine manufacturing.

Drawing on decades long work, researchers at Beth Israel Deaconess Medical Center, worked with Janssen Vaccines, a subsidiary company of Johnson and Johson, to rapidly identify possible candidates for a COVID-19 vaccine in January 2020. After much testing the AD26.COV2.S candidate went into small scale production in Leiden, Netherlands, for further testing and clinical trials. Within 13 months, their single dose vaccine was approved for emergency use in the United States for over 18s in February 2021. In total ,103 countries approved the use of Johnson & Johnson’s vaccine, known by the brand name Jcovden.

Measurements:
overall: 820 mm x 400 mm x 530 mm,
Materials:
metal (unknown) , plastic (unidentified) and glass
Object Number:
2022-1077/1
type:
control panel
Image ©
The Board of Trustees of the Science Museum

BioPAT DCU Tower display for cell expansion bioreactor used in the production of the Janssen Johnson & Johnson COVID-19 vaccine

BioPAT DCU Tower display panel, part of Benchtop Biostat® B-DCU II fermenter/bioreactor, used for as cell expansion bioreactor or as virus production bioreactor for the early production of the Janssen Johnson & Johnson COVID-19 vaccine, 2020-2021

More

This bioreactor was essential in the early production of the Janssen Johnson & Johnson COVID-19 vaccine to produce their vaccines for phase 1, 2 and 3 clinical trials and emergency use batches to start 50 litre vaccine production.

The vaccine uses a deactivated human common cold virus, known as an adenovirus, to deliver the genetic code for the coronavirus (SARS-CoV-2), spike protein. This is a protein on the SARS-CoV-2 virus which it needs to enter our cells. Later, if the person comes into contact with the COVID-19 virus, the person’s immune system will recognise the spike protein on the virus and be ready to defend the body against it. The adenoviruses are grown in the PER.C6 cell line, derived from human embryonic retinal cells. For 7 days the cells grown until there are sufficient cells to start the cell expansion process in another bioreactor which takes a further 10 days. Another 3 days are needed to cultivate the adenoviruses. The PER.C6 cells are filtered out and removed during vaccine manufacturing.

Drawing on decades long work, researchers at Beth Israel Deaconess Medical Center, worked with Janssen Vaccines, a subsidiary company of Johnson and Johson, to rapidly identify possible candidates for a COVID-19 vaccine in January 2020. After much testing the AD26.COV2.S candidate went into small scale production in Leiden, Netherlands, for further testing and clinical trials. Within 13 months, their single dose vaccine was approved for emergency use in the United States for over 18s in February 2021. In total ,103 countries approved the use of Johnson & Johnson’s vaccine, known by the brand name Jcovden.

Measurements:
overall: 780 mm x 410 mm x 370 mm,
Materials:
metal (unknown) and plastic (unidentified)
Object Number:
2022-1077/2
type:
cell expansion bioreactor
Image ©
The Board of Trustees of the Science Museum

Bioreactor flask used in the production of the Janssen Johnson & Johnson COVID-19 vaccine

10 litre Univessel® Glass flask part of the Benchtop Biostat® B-DCU II fermenter/bioreactor made by Satorius Stedim Biotech, used for as cell expansion bioreactor or as virus production bioreactor for the early production of the Janssen Johnson & Johnson COVID-19 vaccine, 2020-2021

More

This bioreactor was essential in the early production of the Janssen Johnson & Johnson COVID-19 vaccine to produce their vaccines for phase 1, 2 and 3 clinical trials and emergency use batches to start 50 litre vaccine production.

The vaccine uses a deactivated human common cold virus, known as an adenovirus, to deliver the genetic code for the coronavirus (SARS-CoV-2), spike protein. This is a protein on the SARS-CoV-2 virus which it needs to enter our cells. Later, if the person comes into contact with the COVID-19 virus, the person’s immune system will recognise the spike protein on the virus and be ready to defend the body against it. The adenoviruses are grown in the PER.C6 cell line, derived from human embryonic retinal cells. For 7 days the cells grown until there are sufficient cells to start the cell expansion process in another bioreactor which takes a further 10 days. Another 3 days are needed to cultivate the adenoviruses. The PER.C6 cells are filtered out and removed during vaccine manufacturing.

Drawing on decades long work, researchers at Beth Israel Deaconess Medical Center, worked with Janssen Vaccines, a subsidiary company of Johnson and Johson, to rapidly identify possible candidates for a COVID-19 vaccine in January 2020. After much testing the AD26.COV2.S candidate went into small scale production in Leiden, Netherlands, for further testing and clinical trials. Within 13 months, their single dose vaccine was approved for emergency use in the United States for over 18s in February 2021. In total ,103 countries approved the use of Johnson & Johnson’s vaccine, known by the brand name Jcovden.

Measurements:
overall: 600 mm 350 mm,
Materials:
metal (unknown) , plastic (unidentified) and glass
Object Number:
2022-1077/3
type:
flask
Image ©
The Board of Trustees of the Science Museum

Rubber mat used in the production of the Janssen Johnson & Johnson COVID-19 vaccine

Rubber mat, part of the Benchtop Biostat® B-DCU II fermenter/bioreactor made by Satorius Stedim Biotech, used for as cell expansion bioreactor or as virus production bioreactor for the early production of the Janssen Johnson & Johnson COVID-19 vaccine, 2020-2021

More

This bioreactor was essential in the early production of the Janssen Johnson & Johnson COVID-19 vaccine to produce their vaccines for phase 1, 2 and 3 clinical trials and emergency use batches to start 50 litre vaccine production.

The vaccine uses a deactivated human common cold virus, known as an adenovirus, to deliver the genetic code for the coronavirus (SARS-CoV-2), spike protein. This is a protein on the SARS-CoV-2 virus which it needs to enter our cells. Later, if the person comes into contact with the COVID-19 virus, the person’s immune system will recognise the spike protein on the virus and be ready to defend the body against it. The adenoviruses are grown in the PER.C6 cell line, derived from human embryonic retinal cells. For 7 days the cells grown until there are sufficient cells to start the cell expansion process in another bioreactor which takes a further 10 days. Another 3 days are needed to cultivate the adenoviruses. The PER.C6 cells are filtered out and removed during vaccine manufacturing.

Drawing on decades long work, researchers at Beth Israel Deaconess Medical Center, worked with Janssen Vaccines, a subsidiary company of Johnson and Johson, to rapidly identify possible candidates for a COVID-19 vaccine in January 2020. After much testing the AD26.COV2.S candidate went into small scale production in Leiden, Netherlands, for further testing and clinical trials. Within 13 months, their single dose vaccine was approved for emergency use in the United States for over 18s in February 2021. In total ,103 countries approved the use of Johnson & Johnson’s vaccine, known by the brand name Jcovden.

Materials:
rubber (unidentified) and plastic (unidentified)
Object Number:
2022-1077/4
type:
mat
Image ©
The Board of Trustees of the Science Museum