Model of ICI Billingham 'Ammonia Four' Ammonia synthesis plant

Model of ICI Billingham 'Ammonia Four' Ammonia synthesis plant Model of ICI Billingham 'Ammonia Four' Ammonia synthesis plant Model of ICI Billingham 'Ammonia Four' Ammonia synthesis plant Model of ICI Billingham 'Ammonia Four' Ammonia synthesis plant Model of ICI Billingham 'Ammonia Four' Ammonia synthesis plant Model of ICI Billingham 'Ammonia Four' Ammonia synthesis plant Model of ICI Billingham 'Ammonia Four' Ammonia synthesis plant

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License this image for commercial use at Science and Society Picture Library

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Creative Commons LicenseThis image is released under a CC BY-NC-SA 4.0 Licence

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License this image for commercial use at Science and Society Picture Library

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Creative Commons LicenseThis image is released under a CC BY-NC-SA 4.0 Licence

Buy this image as a print 

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License this image for commercial use at Science and Society Picture Library

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Creative Commons LicenseThis image is released under a CC BY-NC-SA 4.0 Licence

Buy this image as a print 

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License this image for commercial use at Science and Society Picture Library

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Creative Commons LicenseThis image is released under a CC BY-NC-SA 4.0 Licence

Buy this image as a print 

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License this image for commercial use at Science and Society Picture Library

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Science Museum Group Collection
© The Board of Trustees of the Science Museum, London

Science Museum Group Collection
© The Board of Trustees of the Science Museum, London

Science Museum Group Collection
© The Board of Trustees of the Science Museum, London

Science Museum Group Collection
© The Board of Trustees of the Science Museum, London

Science Museum Group Collection
© The Board of Trustees of the Science Museum, London

Science Museum Group Collection
© The Board of Trustees of the Science Museum, London

Science Museum Group Collection
© The Board of Trustees of the Science Museum

This is a model built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire.

The model was built at a 1 to 80 scale to fit the entire ‘Ammonia Four’ plant, made of a fix of wooded, plastic and metal parts, on a 2x6 metre platform. The model includes the cooling tower, as well as all the key sections of the plant. The model is electric, with a set of seven buttons which correspond to a different stage in the ammonia synthesis, and when pressed the model will light up where each stage occurs in the plant and the relevant reagents and catalysts used in that stage.

Examples of each reagent or catalyst are included as part of the display, with descriptions for each one and how they assist in ammonia synthesis.

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Details

Category:
Industrial Chemistry
Object Number:
1977-269
Materials:
paint, wood, acrylic, plastic and glass
Measurements:
model base (estimate) : 1200 x 2850 x 1575 mm
table depth: 1600 mm
type:
model - representation
credit:
ICI Ltd. (Agricultural Division)

Parts

Part of Model of ICI Billingham 'Ammonia Four' Ammonia Synthesis Plant

Part of Model of ICI Billingham 'Ammonia Four' Ammonia Synthesis Plant

Part of Model, scale 1:80, of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Measurements:
overall: 700 mm x 1570 mm x 600 mm, 28 kg
Materials:
paint , wood (unidentified) , plastic (unidentified) , glass and acrylic
Object Number:
1977-269 Pt1
type:
model - representation
Image ©
The Board of Trustees of the Science Museum
Part of Model of ICI Billingham 'Ammonia Four' Ammoni Synthesis Plant

Part of Model of ICI Billingham 'Ammonia Four' Ammoni Synthesis Plant

Part of Model, scale 1:80, of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Measurements:
overall: 1200 x 1563 x 1030 mm
Materials:
paint , wood (unidentified) , acrylic , plastic (unidentified) and glass
Object Number:
1977-269 Pt2
type:
model - representation
Image ©
The Board of Trustees of the Science Museum
Part of Model of ICI Billingham 'Ammonia Four' Ammonia Synthesis Plant

Part of Model of ICI Billingham 'Ammonia Four' Ammonia Synthesis Plant

Part of Model, scale 1:80, of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Measurements:
overall: 1150 mm x 1660 mm x 1310 mm, 34 kg
Materials:
paint , wood (unidentified) , acrylic , plastic (unidentified) and glass
Object Number:
1977-269 Pt3
type:
model - representation
Image ©
The Board of Trustees of the Science Museum
Animated flow process diagram, for model of ICI Billingham 'Ammonia Four' Ammonia synthesis plant

Animated flow process diagram, for model of ICI Billingham 'Ammonia Four' Ammonia synthesis plant

Animated flow process diagram for model, scale 1:80, of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Measurements:
overall: x x , , 6.9kg
Materials:
plywood and electrical wiring
Object Number:
1977-269 Pt4
type:
diagram
Sample of catalyst, extrusions of desulphuriser, ICI 41-6, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, extrusions of desulphuriser, ICI 41-6, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, extrusions of desulphuriser, ICI 41-6, stored in glass flask (displayed inverted) for animated process flow display, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Materials:
cobalt oxide , molybdenum oxide , alumina and glass
Object Number:
1977-269 Pt5
type:
sample and flask
Sample of catalyst, spherical granules of desulphuriser, ICI 32-4, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, spherical granules of desulphuriser, ICI 32-4, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, spherical granules of desulphuriser, ICI 32-4, stored in glass flask (displayed inverted) for animated process flow display, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Materials:
zinc oxide and glass
Object Number:
1977-269 Pt6
type:
sample and flask
Sample of catalyst, ring pellets of primary reformer, ICI 57-3, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, ring pellets of primary reformer, ICI 57-3, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, ring pellets of primary reformer, ICI 57-3, stored in glass flask (displayed inverted) for animated process flow display, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Materials:
nickel oxide and glass
Object Number:
1977-269 Pt7
type:
sample and flask
Sample of catalyst, ring pellets of primary reformer, ICI 54-2, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, ring pellets of primary reformer, ICI 54-2, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, ring pellets of secondary reformer, ICI 54-2, stored in glass flask (displayed inverted) for animated process flow display, part of of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Materials:
nickel oxide and glass
Object Number:
1977-269 Pt8
type:
sample and flask
Sample of catalyst, pellets of high temperature shift converter, ICI 15-4, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, pellets of high temperature shift converter, ICI 15-4, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, pellets of high temperature shift converter, ICI 15-4, stored in glass flask (displayed inverted) for animated process flow display, part of of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Materials:
iron oxide , chromium oxide and glass
Object Number:
1977-269 Pt9
type:
sample and flask
Sample of catalyst, pellets of low temperature shift converter, ICI 52-1, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, pellets of low temperature shift converter, ICI 52-1, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, pellets of low temperature shift converter, ICI 52-1, stored in glass flask (displayed inverted) for animated process flow display, part of of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Materials:
copper oxide , zinc oxide , alumina and glass
Object Number:
1977-269 Pt10
type:
sample and flask
Sample of catalyst, pellets of methanation, ICI 11-3, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, pellets of methanation, ICI 11-3, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, pellets of methanation, ICI 11-3, stored in glass flask (displayed inverted) for animated process flow display, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Materials:
nickel oxide and glass
Object Number:
1977-269 Pt11
type:
sample and flask
Sample of catalyst, granules of ammonia synthesis converter, ICI 35-4, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, granules of ammonia synthesis converter, ICI 35-4, for ICI Billingham 'Ammonia Four' model

Sample of catalyst, granules of ammonia synthesis converter, ICI 35-4, stored in glass flask (displayed inverted) for animated process flow display, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Materials:
magnetite (iron oxide) and glass
Object Number:
1977-269 Pt12
type:
sample and flask
Spare catalyst ICI 57-3 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst ICI 57-3 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst, ICI 57-3, stored in plastic container, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/14
type:
sample
Spare catalyst ICI 54-2 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst ICI 54-2 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst, ICI 54-2, stored in plastic container, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/15
type:
sample
Spare catalyst ICI 52-1 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst ICI 52-1 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst, ICI 52-1, stored in plastic container, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/16
type:
sample
Spare catalyst ICI 41-6 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst ICI 41-6 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst, ICI 41-6, stored in plastic container, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/17
type:
sample
Spare catalyst ICI 15-4 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst ICI 15-4 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst, ICI 15-4, stored in plastic container, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/18
type:
sample
Spare catalyst ICI 11-3 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst ICI 11-3 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst, ICI 11-3, stored in plastic container, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/19
type:
sample
Spare catalyst ICI 35-4 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst ICI 35-4 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst, ICI 35-4, stored in plastic container, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/20
type:
sample
Spare catalyst ICI 32-4 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst ICI 32-4 in plastic container, for ICI Billingham 'Ammonia Four' model

Spare catalyst, ICI 32-4, stored in plastic container, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/21
type:
sample
Eight catalysts in case, for ICI Billingham 'Ammonia Four' model, England, 1976

Eight catalysts in case, for ICI Billingham 'Ammonia Four' model, England, 1976

Grey case containing eight different catalyst, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

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This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/22
type:
box - container
Case for catalysts, part of ICI Billingham 'Ammonia Four' model, England, 1976

Case for catalysts, part of ICI Billingham 'Ammonia Four' model, England, 1976

Grey case for catalysts, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

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This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/22/1
type:
box - container
Part of:
1977-269/22
Hydrosulphurisation catalyst, part of ICI Billingham 'Ammonia Four' model, England, 1976

Hydrosulphurisation catalyst, part of ICI Billingham 'Ammonia Four' model, England, 1976

One of eight catalysts in case, labelled as Hydrosulphurisation, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

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This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/22/2
type:
sample
Part of:
1977-269/22
Hydrosulphurisation catalyst, part of ICI Billingham 'Ammonia Four' model, England, 1976

Hydrosulphurisation catalyst, part of ICI Billingham 'Ammonia Four' model, England, 1976

One of eight catalysts in case, labelled as Hydrosulphurisation, part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/22/3
type:
sample
Part of:
1977-269/22
Catalyst, labelled 'Primary Reforming', part of ICI Billingham 'Ammonia Four' model, England, 1976

Catalyst, labelled 'Primary Reforming', part of ICI Billingham 'Ammonia Four' model, England, 1976

One of eight catalysts in case, labelled as 'Primary Reforming', part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/22/4
type:
sample
Part of:
1977-269/22
Catalyst, labelled 'Secondary Reforming', part of ICI Billingham 'Ammonia Four' model, England, 1976

Catalyst, labelled 'Secondary Reforming', part of ICI Billingham 'Ammonia Four' model, England, 1976

One of eight catalysts in case, labelled as 'Secondary Reforming', part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/22/5
type:
sample
Part of:
1977-269/22
Catalyst, labelled 'Ht shift', part of ICI Billingham 'Ammonia Four' model, England, 1976

Catalyst, labelled 'Ht shift', part of ICI Billingham 'Ammonia Four' model, England, 1976

One of eight catalysts in case, labelled as 'Ht Shift', part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/22/6
type:
sample
Part of:
1977-269/22
Catalyst, labelled 'Lt shift', part of ICI Billingham 'Ammonia Four' model, England, 1976

Catalyst, labelled 'Lt shift', part of ICI Billingham 'Ammonia Four' model, England, 1976

One of eight catalysts in case, labelled as 'Lt Shift', part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/22/7
type:
sample
Part of:
1977-269/22
Catalyst, labelled 'Methanation', part of ICI Billingham 'Ammonia Four' model, England, 1976

Catalyst, labelled 'Methanation', part of ICI Billingham 'Ammonia Four' model, England, 1976

One of eight catalysts in case, labelled as 'Methanation', part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/22/8
type:
sample
Part of:
1977-269/22
Catalyst, labelled 'Ammonia synthesis', part of ICI Billingham 'Ammonia Four' model, England, 1976

Catalyst, labelled 'Ammonia synthesis', part of ICI Billingham 'Ammonia Four' model, England, 1976

One of eight catalysts in case, labelled as 'Ammonia synthesis', part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

More

This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/22/9
type:
sample
Part of:
1977-269/22
Seven lamps and six converters, part of ICI Billingham 'Ammonia Four' model, England, 1976

Seven lamps and six converters, part of ICI Billingham 'Ammonia Four' model, England, 1976

Crystal box containing seven small lamps and six yellow plastic cubes, two of them labbeled as Ammonia Synthesis Converters, two as High Temperature Shift Converters, and two as Low Temperature Shift Converters, all part of model of 'Ammonia Four', an ammonia synthesis plant at ICI Agricultural Division, Billingham works, by Cleveland Process Designs and ICI Ltd, Stockton on Tees, England, 1976

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This model was built in 1976 by Cleveland Process Designs, and depicts ‘Ammonia Four’, the largest of four ammonia plants located at the ICI Billingham works in Stockton-on-Tees, Yorkshire. Ammonia is one of the most important stock chemicals in the modern world, and it is critical precursor for the production of plastics, dyestuffs, explosives, and most crucially fertilizer.

All of ICI’s ammonia plants used the 'Haber-Borsch' process of ammonia synthesis which involved combining three parts hydrogen and one part nitrogen at high pressure and temperature in the presence of a blend of reaction gases most notably being air, steam and a form of hydrocarbon liquid or gas such as naphtha (a by-product of petroleum) or natural methane gas. The ammonia produced in the various ICI Billingham plants was often piped directly to an onsite fertilizer plant which would produce Ammonia nitrate, one of the world's most frequently used fertilizers.

ICI Billingham was initially built in 1918 as the Government Nitrogen factory, before being absorbed into the newly formed Imperial Chemical Industries (ICI) conglomerate. ICI expanded the site in 1960 to have three cutting-edge low-pressure ammonia compression plants which used naphtha as a critical reagent for its ammonia synthesis. The low-pressure design of these plants had the benefit of reducing the costs of running them, improving the efficiency of the ammonia synthesis. ‘Ammonia Four’ was a new generation of low-pressure ammonia plant which made use of natural methane gas (which was cheaper and more plentiful by the 1970s) for its synthesis of ammonia which was designed by ICI in 1973 and made operational by 1977 and continues to operate today. One of the key improvements in the design ‘Ammonia Four’ was its ability to recycle heat energy during the synthesis process, greatly improving the energy efficiency and economy of the ammonia compression process.

The continuous expansion of ICI Billingham during the 20th century reflects the boom in international demand for ammonia for agricultural and industrial purposes. When ICI Billingham first came on stream in 1923, it produced approximately 25 tonnes of synthetic ammonia per day, by 1967 the three new ammonia plants could produce a combined 3000 tonnes a day, and in 1977 the addition of ‘Ammonia Four’ led to a total daily production of ammonia exceeding 4000 tonnes. ICI Billingham could produce around one and half million tonnes (or 1,460,000,000 kgs) of ammonia per year, making it one of the world’s largest producers of ammonia during the 20th and 21st centuries.

The seven buttons on this electric model, when pressed, light up where each stage of the ammonia synthesis takes place in the plant and what reagents, or catalysts are used.

Object Number:
1977-269/23
type:
sample